Exploring the Precision Machining Process
The precision machining process entails cutting large and small pieces of material into precise parts that meet tight tolerances and exact specifications based on customer requirements. Precision machining involves CNC machining, including the processes of milling and turning (lathe). In this blog, we are going to walk you through the steps and equipment used in the precision machining process.
Steps in the Precision Machining Process
Design
Before partnering with a manufacturer, it is important to have your product design ready. Using Computer-Aided Design (CAD) software, 2D and 3D models of your product are created. This gives your manufacturer all of the design information needed to get started on production right away.
CNC Programming
The CAD drawings are used by a CNC programmer to enter instructions into the Computer-Aided Manufacturing (CAM) software. The CAM software then converts the instructions into machine-readable code. The CNC machines are then loaded with the code so they can create the product to the exact specifications.
Machining
Once your designs are created and sent to your manufacturer, the machine is loaded with the program, and machining can begin. The machinist performs the machine setup. This includes loading the tools, touching off the tools, ensuring the parameters on the machine are correct, loading the CNC program, and loading the part into the machine. After the machine is fully set up, the CNC machines are started and the precision part is produced.
Finishing and Secondary Processes
Many times, after CNC machining, parts don’t need finishing or secondary processing, however, some parts may need plating, polishing, or grinding in order to function properly and meet desired specifications. In other cases, some parts need to be assembled into a larger product to serve their purpose.
Equipment Commonly Used in the Precision Machining Process
There are many machines that can be used during the precision machining process, however, there are a few common ones, including:
CNC Milling — 3-Axis, 4-Axis and 5-Axis
CNC milling is a manufacturing process that uses rotary cutters to remove material from the piece. There are two basic types of CNC milling machines, 3-axis and 5-axis. 3-axis CNC milling is ideal for simple tasks that don’t include cutting over curves, while 5-axis CNC milling can cut over curves and process five sides of a part in a single setup.
CNC Turning — Conventional and Swiss
CNC turning rotates along a central axis with a linearly moving cutting tool that removes material from a part. The machine uses one main spindle and may use one back spindle to cut the part and perform secondary operations, such as drilling or tapping.
CNC turning is primarily used for cylindrical parts where the diameter is reduced to the desired dimension. The machine rotates the part while cutting along one, two, three, or more axes of motion in order to achieve precise details.
Need Precision Parts? Turn to Garland Service Company
At Garland Service Company, we have decades of experience creating precision parts for various applications, including aerospace, defense, automotive, electric vehicles, and semiconductors. Not only do we have the ability to manufacture precision parts for critical industries, but we can also create PCBA tooling and customer designed tooling for all industries.
We are AS9100 (Aerospace) certified and ITAR registered so we are able to tackle even the most complex of projects. We also have an AS9100 certified Quality Management System so you know your products are of the highest quality and will withstand flight risks, if required.
Contact our team today to see what precision parts we can create for you.
